AUTONATOMY · ADVANCED ELECTRICAL · UNIT 2 · LESSON 2

BCM Lighting Diagnostic Challenge

A customer reports an inoperative headlamp. Find the fault by checking requests, commands and circuit measurements—not by guessing.

Repair order · Customer complaint

“My headlamp does not come on when I turn the switch on.” The circuit is a simplified BCM-controlled relay: the switch sends a request to the BCM, the BCM grounds the relay coil, and the relay contacts deliver fused battery voltage to the lamp.

One hidden fault per case. Switch OFF and ON while comparing readings. The meter black lead is connected to battery negative; readings are idealized for teaching.

1 · Operate and inspect

Switch request→BCM→Relay coil→Relay contacts→Lamp
HEADLAMP OFF

Turn the switch ON to inspect the complaint.

2 · Read scan-tool data

Simplified data items: driver request and BCM lamp command. A command PID reports what the module intends—not proof of current flow.

Switch request: OFF · BCM command: OFF

Check both data items before deciding whether the fault is on the input, control or load side.

3 · Test circuit voltage

12.6 V

Compare ON and OFF readings; avoid drawing conclusions from a single voltage reading.

A 0 V ground-side command does not by itself prove a working relay coil. An open coil can also leave its controlled terminal near 0 V in this idealized model.

4 · Submit your diagnosis

Collect evidence before submitting.

Training-only, one-fault circuit model. Real vehicles may use PWM, high-side or low-side solid-state outputs, fault-protection logic, and networked switches. Verify OEM wiring and service procedures before vehicle diagnosis.